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Ground broken on new test stand for generator/converter systems

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Work recently got under way on the Institute’s latest construction project with digging a whole for the heavy-duty foundations of a 250 m 2 hall in the direct vicinity of IWES´s nacelle test bench. If all goes to plan, a new test stand for minimal systems – comprising a high-speed generator and converter system – is set to open there in spring 2019. This test facility is being financed in the scope of the HilGridCop project funded by the German Federal Ministry for Economics Affairs and Energy (BMWi). The aim of its use is accelerated electrical certification testing of wind energy turbines at considerably lower costs than those associated with the testing of a complete nacelle. The new test stand and the DyNaLab will share a virtual grid, which will be expanded substantially so as to allow additional and more advanced functions.

Construction projects so close to the port quay in Bremerhaven bring with them special requirements: in order to be able to lay resilient heavy-duty foundations with a 15 cm-thick steel plate in the sandy ground, there are 30 piles measuring 15 meters in length in place to secure the foundation plate. This results in a load-bearing capacity of 650 tonnes. The costs for the new building will be shared between Fraunhofer IWES and the parent company. The funding for the test structure for power engineering components that will be housed within it will come from the “HilGridCop” project. The testing of minimal systems for certification of the electrical system on its own requires high speeds and a low torque. The test structure will be equipped with a 9 MW drive unit (max. 13 MW in overload) for the reproduction of realistic generator moments using the hardware-in-the-loop (HiL) method. The use of detailed real-time models will ensure optimal exchange of data with the test stand control.

In parallel to the construction of the building, a testing method is also being developed. Its objective is to perform electrical certifications of systems up to 6-7 MW with two- to three-stage gearboxes completely in the laboratory at minimal costs. This offers system manufacturers the advantage of lower time and financial requirements in comparison with tests on the nacelle test stand thanks to the partial automation of processes and simplified logistics:
“For software-supported test management, we are integrating approaches from the automobile industry with the aim, for example, of establishing standardized interfaces to the customer, generating test profiles from the test specification, and only having to control part of the test process manually,” explained Dipl.-Ing. Torben Jersch, Head of Department, Division Turbine and System Technology.

In addition, there are already plans for considerable expansion of the functionalities of the existing virtual grid that will be shared by DyNaLab and the new test stand in order to satisfy the grid integration requirements of future wind turbines: the aim is to be able to replicate systems from extremely weak grids up to special harmonic interference spectra. The first users of the HilGridCop test stand are already waiting in line: the project partners Senvion, Nordex, and Vestas will be the first to test out their minimal systems using the new test structure in 2019. In order to compare and evaluate the results from the laboratory tests, they will also be providing operating data obtained in the field. Each partner is then supplied with only his results for validation purposes.

Testing of grid compatibility for certification of the electrical characteristics of new wind energy turbines (or for recertification of existing models in case of modifications and further developments) is currently almost exclusively performed in situ in the field. The certification campaign generally lasts up to two years in order to test the turbine’s capacity in all weather conditions and grid situations. As such, the industry’s interest in concluding the certification by a defined date and shortening development times whilst obtaining reproducible results all the while is correspondingly high and consistent.

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Two experienced figures in wind energy join forces for a strategic collaboration

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Two experienced professionals in Türkiye’s wind energy sector are taking their long-standing relationship to the next level through a strategic collaboration. Alper Kalaycı, Co-Founder of EnconIQ Energy Consultancy Ltd., and Levent İshak, Co-Founder of Lewind Energy Consultancy Ltd., will collaborate to develop new projects and improve the performance of existing wind power plants.

Kalaycı and İshak, whose friendship dates back to their studies at Dokuz Eylül University’s Department of Mechanical Engineering in 1991, are carrying nearly 35 years of shared experience into this new partnership. Both have been actively involved in the wind energy sector since 1998 and aim to further leverage their accumulated expertise through this collaboration.

By combining their complementary capabilities, the two will work together on both the development of new investments and the enhancement of operational efficiency in existing wind power plants.

Türkiye’s targets provide momentum for the sector

Commenting on the collaboration, Alper Kalaycı highlighted Türkiye’s energy transition:

“In line with our country’s 2035 targets, we need to increase our current wind installed capacity by approximately three times. This clearly demonstrates the strong growth potential of our sector. In the coming period, significant opportunities are expected both in new investments and in local manufacturing. With this collaboration, we aim to make more effective use of these opportunities.”

Operation and maintenance play a critical role

Levent İshak emphasized the importance of the operational phase:

“One of the most significant cost components in wind energy projects is operation and maintenance. Structuring these processes correctly from the outset, designing contracts accordingly, properly identifying risks, and managing them effectively are of great importance. Ensuring that this structure is implemented correctly during operation is critical for long-term performance. With this collaboration, we aim to create value both in structuring long-term contracts for new projects and in improving the performance of existing power plants.”

Complementary expertise, shared vision

The collaboration brings together Alper Kalaycı’s experience in manufacturing, localization, and project development with Levent İshak’s expertise in turbine supply, maintenance, service, and operations, aiming to create a strong synergy within the sector.

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ENERCON and POLAT Enerji strengthen their long-standing partnership

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ENERCON will supply wind turbine technology for another major project in Türkiye. For the “Balıkesir 1” wind farm in the northwest of the country, operator Polat Enerji has ordered 23 wind turbines of ENERCON’s new flagship model, the E-175 EP5 E2. The supply contract was signed on 27 April in Istanbul. With a total capacity of 161 MW, the wind farm is part of the YEKA 5 tender, for which Polat Enerji recently received the award from the Turkish Ministry of Energy.

“We have enjoyed a long-standing and close cooperation with Polat Enerji in the expansion of wind energy in Türkiye,” said Udo Bauer, CEO of ENERCON. “With ‘Balıkesir 1’, we will have jointly realised more than 1 gigawatt of installed capacity in Türkiye. We intend to continue this partnership for the energy transition together in the future. We are very pleased to implement the ‘Balıkesir 1’ project together using our new E-175 EP5 E2 turbine model.”

“Our journey began a quarter-century ago with an early and firm belief in Türkiye’s renewable energy potential,” said Evren Güvenç, CEO of Polat Enerji. “Today, Polat Enerji has evolved into a strategic player managing high-scale investments across Türkiye and Europe. The Balıkesir 1 project, secured through the YEKA tenders, is a testament to our continuous growth; for us, leadership is defined by more than just increasing installed capacity. We measure our progress not only by power output but by our optimisation capabilities and system flexibility. By leveraging our end-to-end expertise – from investment to operation – we are reinforcing our position as a pioneering actor shaping the transformation of the entire energy landscape.”

The E-175 EP5 E2 is ENERCON’s new top model. With a rated power of 7.0 MW and a rotor diameter of 175 metres, it is one of the most powerful onshore wind turbines in Europe in terms of energy yield. The E-175 EP5 E2 is also a central pillar of the company’s market strategy and forms the basis of the solution portfolio with which ENERCON supports its customers.

The supply agreement for the “Balıkesir 1” wind farm marks another milestone in the market launch of the E-175 EP5 E2 in Türkiye. The country is an important international strategic target market for ENERCON. To supply Turkish wind farm projects with the new E-175 EP5 E2, ENERCON will continue its proven localisation strategy with long-standing Turkish production partners and will also manufacture selected main components of the new top model in the country in the future.

“This allows us to meet the local content requirements of the Turkish tender system,” said Arif Günyar, Regional Head of the Central Asia / Middle East / Africa (CAMEA) region. “We are fully committed to the Turkish market and to the energy transition in Türkiye. We look forward to opening a new chapter of cooperation with Polat Enerji as well as with other Turkish customers and interested parties.”

Construction of the “Balıkesir 1” wind farm is scheduled to begin in September 2027, with commissioning expected by the end of December 2027. A total of 23 wind turbines will be installed on steel towers.

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Mature Capital Provided Advisory Services for the Gülle Wind Power Plant Project

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Gülle Entegre Tekstil İşletmeleri, one of Türkiye’s leading integrated yarn and fabric manufacturers with 55 years of experience, has signed a wind turbine supply and service agreement with Goldwind for the Gülle Wind Power Plant (WPP) Project. The project aims to meet the energy consumption of its production facilities located in Ergene, Tekirdağ.

According to the agreement, the project, located in the Ergene district of Tekirdağ, will utilize Goldwind’s GW155-4.8MW turbine model, featuring a hub height of 110 meters, a capacity of 4.8 MW, and a rotor diameter of 155 meters. The agreement also includes a 10-year full-service package covering maintenance and availability services.

The Gülle WPP Project is planned to be commissioned in December 2026. Upon completion, the plant is expected to reach an annual electricity generation capacity of approximately 16 million kWh.

Mature Capital has provided two-phase advisory services to Gülle Entegre Tekstil from the initial concept stage of the investment. In the first phase, project development, advisory services included the preparation of economic and technical feasibility studies in line with current investment conditions, as well as strategic and procedural guidance on regulatory and permitting processes (such as EPDK, EIA, zoning, and grid connection procedures).

In the second phase, once the project reached a certain level of maturity in terms of permits, Mature Capital provided advisory services for wind turbine selection, final supplier decision-making, and the negotiation of turbine supply and service agreements.

Habib Babacan, General Manager of Mature Capital

Habib Babacan, General Manager of Mature Capital

Commenting on the agreement, Habib Babacan, General Manager of Mature Capital, stated:

“We are very pleased to see the outcome of our efforts and work materialize with this important agreement, which marks the realization of our approximately three-year collaboration with our investor, Gülle Entegre Tekstil.

We would like to thank the Goldwind Türkiye team for their cooperation and support during the contract phase, and our investor Gülle Entegre Tekstil for their trust in Mature Capital. We wish the Gülle WPP Project to be beneficial for both parties.”

About Mature Capital

Since 2022, Mature Capital has been exclusively focused on the wind energy sector, providing advisory services to investors in the areas of business development, project development, strategy formulation, and project transfer (M&A) for wind power projects.

In its fourth year of operation, the company has continued to expand its activities and has successfully completed 18 advisory projects with 15 different investor groups since its establishment.

Mature Capital will continue to provide high-quality and reliable services to wind energy investors in Türkiye.

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