We4Ce, a Netherlands-based rotor blade engineering company, has signed a Memorandum of Understanding (MOU) with Thailand-based renewable energy developer CEWA Plus to scale on-site blade root bushing remanufacturing across Asia.

The agreement integrates We4Ce’s proprietary “Re-FIT” methodology and CNC Onsite’s mobile machining solutions with CEWA Plus’s on-site execution and quality control processes, forming a regional service network.

Serial orders are scheduled to begin in April 2026, with operations expanding across 12 countries including India, Sri Lanka, Thailand, and Vietnam.

A new approach to blade root maintenance

Blade root bushings are critical structural components connecting the blade root to the turbine hub. In certain blade constructions, material shrinkage or uneven distribution may lead to microcracks and reduced bonding strength over time.

The Re-FIT methodology enables precise removal and replacement of the damaged interface layer, restoring a factory-standard mechanical bond.

Compared to conventional repair methods involving blade transport or replacement, the on-site solution offers:

• Up to 60% cost reduction
• Lower CO₂ emissions
• Reduced downtime

New monitoring system: GapMaster Intelligence

The MOU also includes the integration of “GapMaster Intelligence,” a monitoring system developed by CEWA Plus.

Using high-precision laser scanning, the system continuously monitors the bond between the blade root and the bushing. Any detected gap triggers an automated alert via SCADA, enabling a shift toward proactive, condition-based maintenance.

Regional expansion and training

Technical teams from Asia will undergo training in Denmark and the Netherlands, covering machining operations, the Re-FIT process, and structural restoration procedures.

Following initial deployment in Thailand, the partners are also targeting expansion into Brazil and the United States, while developing solutions for offshore wind applications.

GE Vernova receives 1.1 GW of U.S. wind turbine repower orders, extending asset lifetimes, increasing output, and supporting domestic manufacturing.

GE Vernova’s Onshore Wind business has secured orders in 2025 to repower 1.1 gigawatts (GW) of onshore wind capacity in the United States. The projects are expected to reach commercial operation between 2026 and 2027.

The repowering initiatives will utilize nacelles and drivetrains manufactured at the company’s Pensacola, Florida facility, reinforcing domestic manufacturing activity and supply chain localization.

Extending Asset Life and Increasing Output

Repowering enables wind farm operators to upgrade existing assets by replacing key components such as nacelles and drivetrain systems, without developing entirely new sites. This approach increases annual energy production, improves reliability, and reduces long-term operations and maintenance costs.

As onshore wind fleets mature, repowering is emerging as a cost-effective strategy to extract additional value from established sites while avoiding permitting complexities and grid connection challenges.

A Growing Installed Base

GE Vernova’s Onshore Wind segment supports an installed base of approximately 59,000 turbines worldwide, representing nearly 120 GW of capacity. The company continues to expand its focus on lifecycle services and modernization solutions as part of its broader energy transition strategy.

Repowering as a Strategic Trend

Globally, repowering is becoming an increasingly important component of wind market development. By upgrading high-performing sites with modern equipment, operators can enhance output without expanding land use, while improving project economics and asset performance.

The 1.1 GW of repower orders secured in 2025 signals sustained demand for modernization solutions in the U.S. market and highlights the growing role of lifecycle optimization in mature wind fleets.

Wind energy is emerging a crucial sustainable energy source with considerable potential for the future. Its role in addressing climate change and providing renewable energy makes it particularly promising. However, success relies on the right technologies and careful management and attention to detail throughout all project phases, from installation to maintenance.

Our skilled team customizes services to meet project-specific needs, ensuring maximum efficiency and top-quality results.

At Nova RES, we utilize our extensive experience and strong on-site management processes, and project management expertise, to achieve excellence in every endeavor. We focus on ensuring efficiency while minimizing operational costs, guaranteeing sustainable success for each project.

Despite the challenging weather conditions and complex terrain in Northern Europe, we have once again showcased our expertise in the industry by efficiently completing installation and maintenance services for over 100 Nordex turbines in Finland. We take pride in our active role in all operational processes, including installing networks with capacities exceeding 400 MW and providing ongoing maintenance. 

We’re thrilled to share the successful completion of our exciting installation in Oulainen, located in the beautiful Northern Ostrobothnia region of Finland! This project featured seven N163/5.X wind turbines; it is a proud addition to our Northern European portfolio for 2024! Looking ahead to 2025, we’re eagerly expanding our presence in the Nordic region by securing service contracts for over 200 wind turbines and celebrating our new installation project, the Fasikan Wind Farm, in Sweden. The future is bright, and we can’t wait to see what’s next!

At Nova RES, we’re excited to stay up-to-date with the latest innovations in the wind energy sector! By embracing global opportunities, we’re expanding our reach and impact. Our team’s extensive experience in wind turbine installation and maintenance drives our success in this dynamic industry, and we’re proud to play a part in building a sustainable energy future!